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Functional Film Integration in Lightweight Recycled Plastic Composites

Technology Overview

The massive global plastic waste crisis, particularly the low rates of rPET (recycled polyethylene terephthalate) bottles, is being addressed. By upcycling used PET, a significant acceleration of the circular economy is achieved, and zero waste is targeted. This process diverts plastic from landfills and incinerators, which release harmful CO₂. This solution embeds functional films directly into lightweight rPET materials and transforms discarded plastic bottles into high-performance, multi-functional composites.

Unlike conventional methods, this technique preserves the integrity of both the rPET matrix and the embedded functional element (like a solar cell panel). It eliminates thermal degradation, minimises mechanical stresses, and prevents chemical migration, ensuring long-term material stability and performance. This process also enables easy separation of components for end-of-life recycling, enhancing circularity.

Technology Features

  • Direct embedment of functional film

  • Operates at low temperatures, significantly reducing risks of thermal degradation, chemical migration, and mechanical stress.

  • Durable rPET composite

  • Eliminate additional material layers, simplify fabrication and enhance overall efficiency

  • Enable easy separation of embedded components at the end of the product’s life

Potential Applications

  • Urban infrastructure in Singapore

  • Self-illuminating walkway shelters

  • Smart building materials

  • Consumer and lifestyle products

  • Sustainable packaging and logistics

Benefits

  • Maintains structural integrity of rPET matrix

  • Significant boost in sustainability

  • Streamlines manufacturing, thereby reducing production cost and material waste

  • Durable and effective 

Commercialisation

The technology is available for licensing and deployment.

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